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Utility Transformers



The SorbWebâ„¢ Plus DRH4 Synergy

If you have oil-filled transformers, the law requires you to have a spill prevention plan in place, up to and including a secondary containment system to protect the environment and prevent oil from reaching navigable waters. Albarrie and Voltra Technology have partnered up to provide the power...

Zensol new instrument for OLTC testing

According to CIGRE A2.34, the dynamic resistance measurement or DRM (OFFLINE) is a test that offers diagnostics for several diverter or selector switch malfunctions such as: contact problems, broken springs, broken transition resistors, poor contact pressure, inadequate transition time, momentary...

Utility Transformers

transformer repair

Radiator Fin(s) Leak Repair

Radiator fins are notorious for leaking at various locations. One of which is where the fins are attached (welded) to the horizontal bottom-run header. Measurements are taken so a weir box can be installed to cover the fin(s) that are leaking. It is preferred the weir box will cover above the leaking area about 6".
This 6” cover will allow for urethane (poured into weir box) to adhere to the drier part of the fin(s) to assist with the sealing process. After pour, the technician will mark the outside of the weir box at the location(s) where the original leak was. This incase further work may be required for a better seal. After the urethane is poured and let to cure (usually overnight) the job is inspected to determined seal effectiveness. In the event we still have some leakage; whether the following day or later, an additional procedure may be performed. If leaking, the weir box is fabricated out of 11ga galvanized sheet metal which is thick enough for completing a 1/16" NPT. The technician will decide where (usually where it's been marked) and how many 1/16" D&T’s (drill & taps) are required. Once additional d&t's are completed, injection valves installed, then a special 2-part sealant (must be approved from a dielectric and DGA standpoint) will be injected. The thought is: now that there is cured urethane above the original leak(s) and we have marked the weir box for injecting close to that spot, we have created a bridging barrier for our sealant to back up against (so as not to extrude out the top of the weir box).

Related Articles


Zensol new instrument for OLTC testing

According to CIGRE A2.34, the dynamic resistance measurement or DRM (OFFLINE) is a test that offers diagnostics for several diverter or selector switch malfunctions such as: contact problems, broken springs, broken transition resistors, poor contact pressure, inadequate transition time, momentary...

Bringing Science to Transformer Risk Management

Reliability-based Dissolved Gas Analysis is a new methodology that provides the most correct interpretation of dissolved gas analysis available today. All DGA testing is intended to identify transformers with heat-generating faults that break down the transformer’s internal insulation...

prepared to respond to customer’s need

Restoring Power: The Mobile Solution

Power has weaved its way into nearly every intrinsic detail of our lives. It has become an afterthought during the course of the day and indeed, it is a staple in our way of life.In July of 2019, in the heart of the nation’s capital, a Potomac Electric Power Company (PEPCO) substation in...

transformer services offering

POWER TRANSFORMERS. Surplec Repair Facilities

Repairing & Remanufacturing your transformer offers a solution that is both technically and economically efficient. Through repairs, we restore a transformer to its original condition in all aspects (current, voltage and impedance). Remanufacturing, on the other hand, involves, e.g., providing...


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Case Study: Rapid Changes in Bushing Health

IntroductionContinuous online monitoring of bushings provides real-time information which can result in the early detection of a possible failure. Challenge: A Major AlarmA prominent U.S. utility was looking for a way to improve system reliability for their 138kV assets. They researched and...

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