PLC, SOFTWARE CONFIGURATION PROVIDES BASIS FOR REAL-TIME MONITORING

By. J.C. McGough, P.Eng. and J.C. Fong, P.Eng.

In the past few years, a variety of utility oriented products, especially microprocessor-based digital devices with communication capabilities, have been introduced into substations. These digital devices include protective relays, fault recorders and metering units. It has become apparent that in order to make full use of this new technology, a means of collecting and organizing data is required locally in the substation. Such a system is now available using proven data acquisition and control technology.

This article describes the use of an application and technology enable software package together with a Programmable Logic Controller (PLC). This configuration provides the basis for building a wide range of real-time supervisory monitoring and logging, control and information management systems, including integration of data from protective relays and other Intelligent Electronic Devices (IEDs).

B.C. Hydro installed its first digital control section at Goward Substation on Vancouver Island in 1992. At that time there was a need for a substation-based system which could not only satisfy the needs of the day, but grow to meet information technology demands of the future. To date, B.C. Hydro has developed 20 such installations.

Substation Integration Concepts

The main features exhibited by the BC Hydro Integrated System are:

  • Data remains in "digital format"
  • Eliminate all unnecessary duplication of data
  • Information networked to/from multiple devices
  • Information processed to meet varied user needs
  • Distributed Protection - secure and reliable
  • Synchronized clocks

    Data in Digital Form

    Since IED outputs are in digital form, it is only sensible to maintain the data in that form. This is the format that is most easily communicated, stored processed, viewed and displayed. Digital format eliminates the need for expensive analogue processing devices and their inherent maintenance costs.

    Eliminate duplication of Data

    The goal here is simply to:

  • Measure a quantity once and make it available to all users
  • Scale form a common source
  • Eliminate redundant equipment

    Information Networked between Multiple Devices

    By means of a combination of master-slave and peer-to-peer communication between devices which share information and distribute commands.

    Information Processed to Meet Varied User Needs

    Examples of this concept can be best illustrated by examples:

  • Disturbance and target information to operating personnel
  • Metering, alarms and device status information for SCADA
  • Demand information for station and system planning
  • Equipment operation (RCM) data accumulated for maintenance
  • Detailed fault and SOE reports and system performance data for protection personnel

    Distributed Protection Systems

    No control and information system can be allowed to compromise the protection functions. As well, the use of protection relays for local/remote and data acquisition cannot be allowed to prejudice the security of the protection.

    The protection devices must remain independent of other functions despite communication status, network status or IED status.

    Synchronized Clocks

    Multiple, independent digital devices with internal clocks require a synchronizing source. This becomes obvious when attempting to correlate fault and event reports within and between stations. Today a variety of low-cost GPS receivers provide this facility with extremely high accuracy and stability.

    Integrated Strategies

    To apply the concepts described above to a particular utility system, strategies must first be developed. They must take into account the realities of the particular system, things like age, technology operational procedures, etc.

    Some or all of the following strategies were used in implementing substation integration: (The extent to which they are applicable to others' systems will vary)

  • Maximize connectivity using commercially off-the-shelf products.
  • Minimize dependence on single-source hardware.
  • Use standard modular components to achieve a building block approach to minimize custom designs.

  • Identify real time versus historical data for the various users.
  • Organize data flow efficiently to avoid queuing of data.
  • System should be applicable to all types of transmission and distribution stations at all voltage levels.
  • Clear migration paths for all existing station configurations and for degree of system complexity.
  • Ensure availability by eliminating dependence on a single operating device and provide backup.
  • System must have built-in diagnostics to minimize need for maintenance testing.
  • Allow for future developments and advances in technology.

    New Control and Data Acquisition Program

    Today's systems are based on a decentralized open architecture consisting of intelligent electronic devices (IED's) linked together by a high speed local area network (LAN). This provides access to station information in a selective, organized manner, not only to SCADA, but also to various telephone line or corporate wide area network (WAN) users. The system architecture is shown in Fig. 1.

    Data Acquisition System (DAS)

    In today's installations, the DAS is required to:

  • Collect, sort and organize data from digital relays and other IED's.
  • Compute demand values along with minimum and maximum values of metered quantities.
  • Log readings to disk with time stamp and out-of-range conditions.
  • Outage statistics and reliability centered maintenance (RCM).
  • Provide report generation facilities which can be displayed locally and remotely selected by users.

    During the years following the Goward installation, DAS system users have been identified. Further investigation with the participation of identified users has provided a clear idea of user requirements for a wide range of data and information. Data required by users and the reporting method include:

  • Metering at all station voltage levels and points.
  • Event logging of: faults, targets, specific switching functions, status changes
  • Sequence of events
  • Alarm logging
  • Continuous equipment condition monitoring of transformers, breakers (includes BKR-OPS and accumulated KA)
  • Transmission line and cable loading including: surface and air temperatures, wind strength and direction, cable and conductor temperatures
  • Detailed fault reports: both filtered and unfiltered data
  • Report generation including: local -- via M.M.I. and remote -- user defined
  • Data Storage

    BENEFITS OF STATION INTEGRATION

    The overall benefits fall into the following four general areas:

  • Reduced capital and O&M operating costs
  • Enhanced information
  • Automated/adaptive protection and control
  • New challenges and technology

    Reduced Capital and O & M Costs

    There is considerably less hardware to install and maintain, but only if multifunction devices such as microprocessor-based protective relays and PLC's are applied. In the past, there was a tendency to provide "exclusive" solutions. By this we mean that each user was provided with equipment for their own exclusive use. Some metered quantities were measured three times. They could be displayed in two or more locations locally and remotely (SCADA). Each user had independent control; locally the operator was provided with trip/close access to the breaker separately from the protective device and again independently for remote control.

    Today's integrated systems attempt to provide "inclusive" solutions. In any substation, trip/close access to the breakers is provided for the protection relay. This is basic and fundamental in any location. Today's protective relays go beyond the exclusive solution of providing protection. Access can now be made over communications interfaces to provide manual local and remote trip/close access to the breaker via the protective relay. Nothing could be more economic. This minimizes the amount of equipment needed.

    The same applies to metered quantities. The vast majority of required data can be provided by today's protective relays and shared by all users over a high speed local area network (LAN).

    The result is:

  • Less wiring within equipment enclosures
  • Less cabling between equipment enclosures
  • Less engineering design work
  • Less space and fewer panels, resulting in smaller control buildings
  • Less ongoing maintenance
  • Fewer trips to unmanned substations

    Enhanced Information

    Because all data are in digital form and are shared from the source upwards, all users benefit. Information is provided on a much more timely basis, and raw data is processed at the substation before distribution. As well, information can be targeted to selected groups or individuals.

    The user groups who benefit most from station integration include:

  • Protection engineers and technologists
  • Planning engineers in the System, Station and Protection and Control areas
  • Operating and Maintenance staff
  • Customer service engineers (including Revenue and Power Quality)
  • Inter-utility coordinating councils, i.e. WSCC.

    Automated/Adaptive Protection and Control

    Coordination of PLCs, RTUs and digital relays can provide real time automation and control functions. These include:

  • Tap change control of individual and parallel transformers.
  • Variable set points for tap change control
  • Automatic reclose of distribution feeder breakers
  • Automatic isolation of faulted equipment
  • Adaptive protection - today's relays provide multiple setting groups
  • Controlled "overloading" of cables, transformers, etc.

    The infrastructure created by station integration enables creative solutions to specific problems at least cost and effort.

    New Challenges

    Substation integration remains a challenge even with today's technology. But the lack of a standard for communications between digital devices remains the biggest challenge facing utilities. B.C. Hydro has persisted with their original solution using Modicon Modbus Plus (MB+) for the LAN protocol.

    This has served us well and we plan to continue with its use. Besides MB+, we are planning to use Ethernet (TCPIP) in future installations where data transfer is excessive. This will be achieved by off-loading all data transfer functions onto Ethernet, retaining the robust MB+ for critical control functions. All the necessary hardware and software systems already exist to achieve this, we are prepared to retrofit any existing installation if data acquisition exceeds the capacity of the MB+ LAN.

    Within any organization, change is inevitable. The effect of changing jurisdictional boundaries, reporting procedures, working relationships must be taken into consideration.

    Finally, the need to continuously train both users and maintenance staff must be recognized and dealt with.

    ACCESS TO SUBSTATION DATA

    BC Hydro recently introduced a common, company-wide desk-top service (CDS) program. This has greatly facilitated individual access to station data in a predictable manner.

    All BC Hydro staff have PCs with certain common software packages including:

  • Windows '95

  • Netscape Navigator

  • Microsoft Office

    We are also looking at providing station DAS access by Intranet where stations are connected to the corporate wide area network (WAN) and via Internet where only phone lines exist.

    Today, enhancements in control software help reduce costs and increase revenues by better distributing real-time data throughout the organization. These features use the latest in Intranet/Internet technology together with the most stringent security requirements. Real-time production information is used more efficiently to speed up cycle/response times, improve quality of the product and reduce costs of application development and maintenance.

    CONCLUSION

    BC Hydro management's view for the "Horizon Network Structure" is that it should provide a total station management system to include power system condition monitoring, equipment condition monitoring, sharing of information, and expanded capability for monitoring and automation. The goal is to minimize expensive power carrying capital additions, deliver a better product and increase our quality of customer service.

    J.C. McGough and J.C. Fong are with BC Hydro. This article is based on a paper originally presented at the Canadian Electricity Association's Electricity'97 Conference and Exposition held this past April in Vancouver, B.C. ET